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GOVERNMENT SERVICE
REGULATIONS
REGULATIONS
This section of our Web Site is
designed to help regulatory authorities with understanding and developing
rules for the operation of air curtain burners (ACB's). For underlying
regulations and related data for regulatory compliance issues the links
below should be helpful.
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EPA
Regulations (Current) |
Click Here |
| 2. |
EPA
Regulations, Proposed 2005 Rule Change
Also: See Air Burners Comments Below |
Click Here |
| 3. |
ACB
Permit Information, Regulations and Rule Changes for Selected US
States |
Click Here |
| 4. |
Particulate Matter Reference Material and Related Data on the
Disposal of Clean Wood Waste |
Click Here |
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US-EPA Links of
(2005) : |
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Comments by Air
Burners, LLC to 2005 Proposed EPA Rule Changes
(See EPA EDOCKET
OAR-2003-0156
Title: "Standards of Performance for New
Stationary Sources and Emission Guidelines for Existing Sources:
Other Solid Waste Incineration Units")
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Why Air Curtain Burners?
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S-116 -
Lake Tahoe, California, 2001
(State of California unit shown In full operation)
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Air Curtain Burners (ACB's)
provide an environmentally friendly alternative to open burning.
Simply stated air curtain burning is the most environmentally friendly way
to dispose of wood waste. It is a natural process. ACB’s rely
strictly on airflow to enhance the fire and reduce the emissions.
Open burning is nature’s way of grooming the forests and generating new
growth. This process has been managing the world’s forests for
millions of years. Our objection to open burning is its
inefficiency. Poor combustion results in high particulate release
and high carbon dioxide.
When a land clearer piles wood
waste for open burning the poor combustion is due to the natural tendency
of a fire to self insulate with ash build up. Unless the fire is
continually agitated either manually or by high winds then the ash builds
up and reduces oxygen flow to the fire. Reduced oxygen causes
reduced heat; reduced heat allows more particles to escape unburned.
We call it smoke.
The Air Burners ACB using
airflow traps the unburned smoke under the air curtain causing it to
re-burn down to an almost gaseous state. The air coming from the
patented manifolds delivers the controlling air curtain then as the air
distributes off the wall opposite the manifold it provides the manual
agitation to keep the ash from forming on the burning wood. The ash
drops to the bottom exposing the coals to burn hotter and cleaner.
During independent testing of our machines temperatures in excess of 2000
degrees Fahrenheit have been recorded in the area above the fire but below
the air curtain. Does it work? There are many studies and
evaluations you can review TECHNICAL REPORTS to verify that yes it
does work.
What about chippers or “cut
and drop”
Certainly those are both methods
of wood waste disposal that have been employed. Both have
significant environmental impacts. Wood chippers were designed to
allow the land clearer to get more product into his truck. So
instead of 10 trips to the landfill he would only have to make, say 5 or 6.
The environmental impact is an increase of mass to our already full
landfills. Additionally as wood waste decays, it releases gases such
as methane and carbon monoxide. Significantly more harmful gas is
released over the lengthy period of decay than is released by burning.
In Europe this problem is more critical as the landfills are more crowded
than in North America. That is why legislation has been passed
banning wood waste to landfills by 2006. In North America we are
trying to recycle some wood waste and we, of course, support those efforts,
but the markets for wood chips on our gardens or in power plants only
accounts for about ten percent of our waste stream.
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S-217 - Full
Operation
(Demo for State of Florida DEP & Forestry Service) |
In the forests the tactic of
“cut and drop” is sometimes employed and where it works from both and
environmental and ecological stand point then of course it should
continue. But in most cases the problems of cut and drop out-way the
advantages. First there is the obvious increase in potential fire
fuels. Second the forest ecosystem is unbalanced, as most of these
“cuttings” would not have dropped naturally. Therefore the ecosystem
changes in accordance with changes to the forest floor. Once the
additional animals, insects, bacteria and fungi have used up these
additional cuttings then where do they go? New growth?
As in most situations there is
more than one answer and every answer is a compromise. Why use an
Air Burners LLC ACB?
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Because it is one method of
reducing wood waste in a manner close to the natural process.
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It provides an element of
control and safety in comparison to open burning.
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It does not add to the already
considerable burden of our landfills.
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What are the differences
between Trench Burners and Fire Box Burners?
The Refractory Walled Fire Box Burners provide
more control, they are safer to operate and they generally will burn
cleaner. Having said all that, you should know that we invented and
patented the first Trench Burner. So don’t we like them any more?
The answer is "Yes", we still like and promote Trench Burners, but, as you
would guess, there are plusses and minuses to each machine.
The FIRE BOX
Burners are fully
self-contained; there is no guesswork as to how big or wide the burning
area should be. These units are above ground, so water table, rocks
and roots are not a problem. Also being above ground, allows for
easier ash removal. About the only thing an operator can get wrong,
is how high to fill the box. The real minus for these units are
their size. Our smallest unit weighs over 20,000 lbs. So
dragging it around in soft soil can be difficult. While our smaller
boxes, the 100 and 200 series, will fit on a standard 102 inch wide
flatbed trailer, our 300
series is an oversized load for most roads. So the logistics are a
bit more complicated than towing a Trench Burner.
The TRENCH BURNER can be easily
towed behind a pick-up truck to the job site. These units will
handle more uneven terrain than the Fire Boxes and can be mobilized
quickly. The trench allows the operator very good visibility of the
burn, and loading the pit does not require raising the materials up over
the wall. The real minus for the trench burner is in the trench.
Will the operator dig the trench correctly? If he doesn’t, then the
efficiency of the machine goes down. That means emissions increase
and thru-put drops. If the operator doesn’t dig the trench deep
enough (or at all), then the whole principle of the air curtain is lost.
What is the best way to
regulate?
In our opinion, the absolute best
way to regulate is by results.
Opacity: If the opacity is too
high, it is not being operated correctly.
The litmus test is opacity.
If the unit is generating smoke in excess of 10 or 20 percent (after a 30
minute or one
hour start-up period), then it is not being operated correctly. Some
regulators have latched on to airflow citing manifold velocities and mass
flows. These regulations are unfortunately flawed. Refer
to our PRINCIPLE OF OPERATION for an understanding of the basic operating
principles. The problem with specifying flow is, that you can create
a good air curtain by using either high velocity and low mass flow or by
using high mass flow and low velocity. This is some of the “black
art” that goes into the engineering of an air curtain. Additionally,
there is a limit as to how much airflow you can have for a particular size
trench or box. Too much air and you destroy the curtain by over
pressurizing the fire area and you over-agitate the ash causing a high
release of embers and fly ash. If you pick one manufacturer’s airflow
specs you may preclude a better development and possibly a better machine
later on. As an example, our airflow specs changed significantly just
four years ago, and they are about to change again as new technology has
become available.
Ultimately, our goals are to
provide you the best performing machine, the best price and the best
quality. Our suggestion is “measure the results, not the machine.”
What should the operation
look like?
With the machine set up, the
actual burning operations are almost identical for the Fire Box or Trench
Burner.
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Load burn pit with finer materials easily
burned material such, as smaller branches, small logs, etc. |
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Load the pit to approximately half full. |
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Pour an approved accelerant, such as Diesel fuel on the fine
material.
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Load some heavier logs to just under the
manifold level. |
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Light the accelerant, light from the
bottom, as you want the fire to burn up, not down. |
Once the fire has fully engaged (usually 15-20 minutes) turn the air on
lowest setting.
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Watch that you don’t blow the fire out with too
much air.
"More air" is not necessarily better, often actually worse. |
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As the fire progresses, increase the air to
normal operating RPM's. |
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For the first hour, load very slowly to allow the
fire to burn through, overloading smothers the fire, traps unburned
material low in the pit, increases smoke and slows thru-put.
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The amount to be loaded will increase with
each hour of burn, as the coal base builds and gets hotter.
The key to high thru-put is “Not to get ahead of the fire.” |
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After your last load at the end of the
work day, allow the fire to
burn down decreasing the air as smoke begins to appear. |
How long should they burn?
Our machines are designed to run for
approximately 20 hours before they need refueling and the pit emptied.
The longer the run, the more efficient the burn, the lower the emissions.
The efficiency starts to drop once the ash pile reaches approximately 1/4
to 1/3 the depth of the pit or approximately 3 feet.
Should the fire be completely out each night?
It is a safety question. Barring extremely
high winds, there is very little chance of any embers escaping from either
the trench or fire box. If there is a chance of people or animals
falling into or climbing up on the pit or firebox, then the fire should be
appropriately covered with dirt. If the fire danger is high, then
the burn firebox or pit should be covered.
Our ember screen has been designed for all our firebox models to
be placed over the top at the end of the work day to help prevent any
embers from escaping while the units are unattended, typically at night.
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