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ELIMINATE WASTE TO STAY POWERED.
OFF-GRID.

Power Through It.

The BioCharger® is a portable machine manufactured by Air Burners, Inc. It is used for eliminating vegetative waste in an environmentally friendly manner and converting it to electricity. Air Burners’ patented air curtain technology has been tested by numerous air agencies around the world. Over the past 30 years, our technology has proven to meet and exceed all US Federal regulations for air quality. Now we have combined our technology with Organic Rankine Cycle power generation to create the most efficient and cleanest portable biomass energy system available today.

The onboard Organic Rankine Cycle generator uses the hot exhaust from the FireBox Module (FM) to create electricity. This electricity is stored in the Battery Storage Module (BSM). The BSM has multiple electrical outlets for charging anything from vehicles to cell phones. Primarily, the 550kWh Rolls Royce battery stores the generated electricity until needed. The Battery Storage Module has conditioning electronics that deliver the energy to vehicle chargers located on the side walls or to a variety of outlets providing AC and DC power used for recharging tools, lights and communication devices. The BSM also stores the energy necessary to start and run the BioCharger. Typically, the machine is operated throughout the working day. At the end of the day, battery powered machines are plugged into the BSM and recharged. At the beginning of the next workday, the BSM will provide the power to start the BioCharger so the cycle can continue.

Air Burners BioCharger brings cost-effective, renewable energy to the forefront in the fight against climate change. This innovative system ensures you can work off-grid while keeping your electric vehicles, forklifts, excavators, chainsaws, lights, and entire job site fully operational. The BioCharger system includes four major components: FireBox Module, Power Module, Cooling Module and Battery Storage Module. Each of these Modules is built on a steel base called a “skid.” The skids allow the component to be lifted by crane or dragged around by tractor or winched onto a trailer.

Stay powered, stay productive, and stay ahead with the BioCharger.

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    Construction crew
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    The power to empower.

    The BioCharger comes equipped with all the power you need—and then some. The FireBox Module. The Power Module. The Cooling Module. The Battery Storage Module—the ultimate solution to fulfill your waste—to—energy needs.

    • FireBox Module: Arrives fully assembled and equipped with our pollution control air curtain burner system. Toss in trees, logs, stumps, and root balls. All the waste materials burn naturally, there are no hydrocarbon fuels used to support combustion.
    • Power Module: Fully integrated Organic Rankin Cycle (ORC) Generator and electronic controls operate completely independent of any electrical grid. The system arrives fully assembled and can be put to work immediately after a simple hood install.
    • Cooling Module: The innovative Cooling Module (CM) is designed for portability. The system is transported on a steel “skid” base.  On site, the cooler is raised onto legs to provide ground clearance.  When the system is ready to move again, the cooler is lowered onto its base and the legs are bolted to a special storage rack on the base. Then the unit is ready to drag or lift onto a truck bed.
    • Battery Storage Module: The Battery Storage Module (BSM) is versatile and can be utilized both day and night. Excess energy is collected throughout the day and stored in the 550kWh storage battery, manufactured for us by Rolls Royce. At the end of the workday, your battery-powered machines are connected to the BSM for recharging, ensuring they are ready to operate the next morning.
    The power to empower.

    Charge it!

    The portable BioCharger turns clean unprocessed biomass waste into biomass energy and feeds the Battery Storage Module (BSM) with the power to charge everything you need to work on-site and off-grid.

    There are charging units conveniently located around the BSM for electric vehicles and heavy EV machinery like excavators and bulldozers. In the lighted center walkway, find ample power plugs which keep battery-operated tools and communication devices ready to go when you are.

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    Eliminates
 Biomass Waste

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    Generates
 Biomass Energy

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    Charges
 Vehicles, Tools and Equipment

    Room to Roam.

    Considering everything the BioCharger does—creating energy from waste and charging EVs, tools, and equipment—you'd think a machine this powerful would be hard to move. Think again. The system can be assembled and running in under 4 hours.  The BioCharger eliminates wood waste, keeps everything fully charged, and provides a portable solution that allows you to work safely and efficiently.

    Modular in design, the BioCharger is highly portable and adapts easily to any job site, making it perfect for various work environments. The BSM can be located close to the other modules or 500 feet away. Experience the freedom of unparalleled flexibility and power with the BioCharger, transforming the way you work every day.

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    Good

    For Work

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    Good
    For Nature

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    Good

    For Business

    Room to Roam.

    Considering everything the BioCharger does—creating energy from waste and charging EVs, tools, and equipment—you'd think a machine this powerful would be hard to move. Think again. The system can be assembled and running in under 4 hours.  The BioCharger eliminates wood waste, keeps everything fully charged, and provides a portable solution that allows you to work safely and efficiently.

    Modular in design, the BioCharger is highly portable and adapts easily to any job site, making it perfect for various work environments. The BSM can be located close to the other modules or 500 feet away. Experience the freedom of unparalleled flexibility and power with the BioCharger, transforming the way you work every day.

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